Vacuum emulsifiers

cream vacuum manufacturing machine food honey mayonnaise making machinery vacuum homogenizer emulsif

mayonnaise mixing making machine vacuum cream manufacturing making machines Introduction:

Button controlling system model Vacuum cream emulsifier homogenizer equipment mixing equipments

By the strong force of high speed of homogenizer (emulsifier), the materials will go through the narrow space of the emulsifying head, it forms a powerful circulation in the vessel. In the middle part, the center blades and outer low speed anchor rotates in opposite direction. It performs great shearing, impact, and dispersion in the vessel. It will help to blend, mixer, emulsify, and homogenize the product in the vessel, and increase the stability, smoothness and luster of cream products. The emulsifying (mixing) head is exchangeable for your various products.

The special design of high speed emulsifying head and low speed agitator & blades can achieve high efficiency of mixing & homogenizing, and the teflon scrapers of the agitator can scrape off the materials which sticked to the inner wall of vessel, and make the complete mixing at same time without corner. The teflon scraper is fixed at the outer mixing frame which will change their position by always touching the inner wall when rotating. Those scrapers can help the heat-exchange during mixing and also reduce the time of production.

Touch screen controlling system model Vacuum cream emulsifier homogenizer equipment mixing equipments

How does production vacuum emulsification equipment work?

10L-20L laboratory use vacuum homogenizer mixing emulsifier equipment automatic

During the mixing operation, the outer frame agitator rotates clockwise slowly. With the attached Teflon blades, the materials are scraped off the emulsifying tank wall and move upwards so they won’t always stick to the wall and burn.

At the same time the inner straight impeller rotates counter clockwise slowly and moves the cream downward into the high speed homogenizing and emulsifying zone.

Because of the two opposite forces by center agitator and wall scraper, the cream rolls over the vacuum emulsification blender from top to bottom and back to top repeatedly. When the cream is completely mixed, the heat from the jacket is quickly transferred to every part through the inside wall.

The heart of vacuum emulsification machinery is batch mixer (emulsifier) which consists of one high speed rotor and one holed stator. The rotor is driven by ABB or Siemens motor and rotates at the speed of 3000rpm producing strong suction force. The materials go into the rotor from both top and bottom and are cut, sheared, emulsified and homogenized through the shear gap between the rotor and stator. Then they’re accelerated to jet out through the holes on the stator.

The above three types of slow and high forces repeat and repeat. And the cream can be circulated inside the emulsification machine and mixed, dispersed, emulsified and homogenized evenly.

Water ring type vacuum pump (–0.09Mpa) is powerful to pull out the bubbles generated during mixing, dispersing, emulsifying and homogenizing. It also helps transfer the ingredients from the oil and water phase tanks to the main emulsification plant. The small quantity powders are also sucked by vacuum to avoid dust.

Oil hydraulic pump is used to lift the cover of main emulsification mixer. Safety devices are equipped to guarantee that the mixing part won’t start when the cover is lifted.

Key features of production emulsification machine

Complete process of mixing, dispersing, emulsifying, homogenizing, vacuum, heating and cooling in one unit
Working capacity from 50L to 2000L
Suitable for cream and emulsions of 10,000~50,000cps viscosity
Internal emulsifying and homogenizing by top mounted batch homogeniser
Contra mixing system of center agitator and wall scraper
Outer frame agitator has triangle design for enhanced mixing
Variable speed for homogenizer and agitators
Oil hydraulic lifting system for easy cleaning and maintenance
Double jackets for heating and cooling
Different jacket designs available for steam and electric heating
Double temperature probes and controllers for electrical heating in main emulsification machine
Vacuum system to take out the air bubbles during mixing and to transfer the ingredients
Compressed air to discharge the finished cream
Tilting system for discharging finished product and easy cleaning
Multiple safety protection devices for vacuum, hydraulic pump and workers
All contact parts are made of SS316L and mirror polished
Spray ball is equipped to connect customer’s CIP
The specifications of the vacuum emulsification equipment comply with cGMP regulations
Push buttons control panel for easy operation
Power supply of 380V, 50Hz, 3 Phase

Technical Parameters of vacuum mixing equipments food cream vacuum manufacturing machinery YX-VME series:

Name		YX-VME150	YX-VME200	YX-VME250	YX-VME350
Emulsifying Pot	Design Volume (L)	150	200	250	350
	Capacity (L)	120	160	200	280
	Scraper Stirring Power (KW)	1.5	2.2	2.2	2.2
	Scraper Stirring Speed (rpm)	0-86	0-65	0-65	0-65
	Homogenizer Power (KW)	4	4	4	4
	Electrical Heating Power (KW)	6	8	12	12
	Homogenizer Speed (rpm)	2800	2800	2800	2800
Water Pot	Design Volume (L)	100	120	160	250
	Capacity (L)	80	95	128	200
	Power (KW)	0.55	0.75	0.75	0.75
	Speed (rpm)	1400	1400	1400	1400
	Electrical Heating Power (KW)	6	8	8	12
Oil Pot	Design Volume (L)	75	100	130	250
	Capacity (L)	60	80	105	150
	Power (KW)	0.55	0.75	0.75	0.75
	Speed (rpm)	1400	1400	1400	1400
	Electrical Heating Power (KW)	6	8	8	12

Dimension (mm):

Name	YX-VME150L			YX-VME200L
Name	Length	Width	Height	Length	Width	Height
Emulsifying Pot Rack	1800	1100	2450-3300	1800	1100	2650-3800
Water and Oil Pot Rack	1800	780	1610	1800	770	1610
Table	1800	755		1800	760
Overall	1800	2635	2450-3300	1800	2630	2650-3800

Name	YX-VME250L			YX-VME350L
Name	Length	Width	Height	Length	Width	Height
Emulsifying Pot Rack	1800	1105	2480-3480	2000	1350	2750-3850
Water and Oil Pot Rack	1800	768	1600	2000	868	1650
Table	1800	700		2000	750
Overall	1800	2570	2480-3480	2950	2720	2750-3850

Mark:Mayonnaise is made by slowly adding oil to an egg yolk, while whisking vigorously to disperse the oil. The oil and the water in yolks form a base of the emulsion, while lecithin and protein from the yolks are the emulsifiers that stabilizes it. Additionally, a bit of a mustard may also be added to sharpen its taste, and further stabilize the emulsion. Mustard contains small amounts of lecithin.]It is a process that requires watching; if the liquid starts to separate and look like pack-ice, or curd, it simply requires starting again with an egg yolk, whisking it, slowly adding the 'curd' while whisking, and the mixture will emulsify to become mayonnaise. If water is added to the yolk it can emulsify more oil, thus making more mayonnaise.

After-sales service:
1.Warranty time: one year, from the date which the product is qualified commissioning. Any damage except the

wrong operation during warranty period is repaired freely. But the travel and hotel expenses should be count on buyer.

2. Commissioning services: the product's installation and commissioning at the demand side, our engineers will not

leave there untill get your agreement.

3. Training services: our engineers will train your staff to operate it during the period of installation and commissioning,

and they will not leave there until your staff can operate it properly and normally.
4. Maintenance services: any malfunction happened, once you enquiry us, we will reply you within 48 hours except the

special reasons.
5. Lifelong services: we provide lifelong services for all the products we sold out, and supply the spare parts with discount

price.
6. Certificate services: we can provide related certificates to customers freely according to the request of customers.
7. Inspection services: you can ask the third part inspection company or your inspector to inspect the products before

shipment.
8. The file: the Manual Specification, report of the material which used to the equipment and others documents related

to the GMP authentication information will be provided by us.

PENGLAI INDUSTRIAL CORPORATION LIMITED

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Vacuum emulsifiers